Industrial ovens are a vital part of the food industry for any business that requires roasting, curing, or heat- treatment. Typically, these ovens are big heated chambers with wide temperature and pressure ranges. The powerful heating system of the industrial oven uplifts the temperature of the entire place swiftly and evenly. This machinery is heavily used in food manufacturing industries to prepare huge batches of food in a short period. Having that said, this large equipment consumes a lot of energy, which brings us to the question of how to increase their energy efficiency. The following post will help you answer these questions.
Tips to Make Industrial Ovens More Energy Efficient
Here are some of the ways how you can make a better utilization of industrial ovens.
Energy Saving Mode:
There is an option for ‘battery saving’ in the phone, right? You can slow down the usage of drainage of the battery by using this mode. In the very same way, the industrial oven can be made energy efficient as well. This can be done by adjusting the peak demand charge of the industrial oven. Once this charge is decreased, its impact will be visible on the electricity bill, which will go down to a great extent. It will also help in increasing the efficiency of the oven to a great extent.
Humidity Control System:
Sometimes, it is necessary to maintain a humid atmosphere inside the industrial oven, so that the result is better. The overall humidity control inside the oven is identified by the system, based on this data the exhaust rate is adjusted by the oven therefore increasing the energy efficiency of the equipment.
Adjustable Exhaust Fan:
When the industrial oven is continuously working, it gets heated up. Apart from that a lot of moisture and humidity also gets collected inside the machinery. In such a situation exhaust fan is used to lighten up the environment inside the oven. However, the heated equipment along with the exhaust fan can lead to the creation of a lot of pressure on the machinery. To make sure that the efficiency of the machinery is not reduced due to this, use a variable frequency drive or manual damper to adjust the exhaust fan. It is also advised to adjust the exhaust fan to a minimum whenever necessary.
Seal Oven Opening:
Maintenance of the oven is also essential over time, or else the breakdown of the machinery can also affect its efficiency. Make sure that there are no leaks in the oven as it can lead to huge energy loss so it is also advised to seal the area properly from where you enter and exit the oven. It can be done by using unheated vestibules, powered air seals, and high-temperature curtains. This will also help in retaining the heat inside the industrial oven making it more energy efficient.
Idle Mode:
Whenever the oven is not in use, consider giving it a break and put it in idle mode. It will bring down the temperature of the oven and thus their energy efficiency will improve.
Tips to choose the right Industrial Oven
Now that you know the tips on how to make the most of an industrial oven, it is essential to have the right baking machinery by your side so that fits your requirements and provides the best outcome.
Determine the Needs:
These ovens can be used in various applications ranging from curing, baking, drying, and heat treatment among others. With so many options of application available, it is vital to determine your needs first so as to choose the one that serves your needs in the best possible way.
Temperature Requirements:
Another important thing to keep in mind is the maximum and the minimum operating temperatures. Various additional temperature considerations should be considered like overall cycle time, the time required for dwelling, product- load, and controlling heat-up rate among others.
Design:
The design of the oven depends on its temperature requirements and its size. Mostly, industrial ovens are either made from stainless steel, aluminum, or mild steel. The stainless steel construction offers corrosion resistance and it is easy to clean the stains. These are some of the factors that are taken into consideration while designing the industrial oven. It includes things like surface temperature requirements, floor types, and shelves among others.
Chamber Size:
It is again an important consideration. The chamber of the oven should be designed in such a way as to accommodate a large amount of products in one go. The small chamber can lead to poor performance but the chamber should not be very large as well. It will take a long time to heat up. Overall, the oven machinery should be such that heat and energy flow are disturbed evenly.
Final Words….
Ovens are a major part of various industries and if used the right way, they can be very productive and efficient at the same time. The above-mentioned tips will help you save the energy consumption of the application and also a great amount of production cost. When you have the right kind of oven in hand, then automatically the production will be much easier and efficient. If you too are in search of a quality industrial oven for your business, then hopefully this post will guide you in making the right choices. You can also rely on Maharith Thermal Pvt. Ltd. for their multiple high-grade range of affordable ovens to choose from.
Frequently asked questions:
What are industrial ovens?
It is a machinery with a chamber which is used to create high- temperatures to heat- treat the materials, condition metals, and baking among others. The best part is that the heat created in the chamber can be controlled to create a specific temperature apart from tasks like curing, drying, and baking.
Who uses industrial ovens?
In many industries, industrial ovens play a crucial part in the manufacturing process like food, electronics, automotive, medical, aerospace, and chemical processing.
What is the durability of an industrial oven?
The lifespan of the industrial oven can vary based on the frequency of its use and maintenance. Having said that, the machinery has an average lifespan of 10- 15 years.
How to use an industrial oven safely?
The following tips should be kept in mind while using the industrial oven.
- Ensure that you are familiar with all the machine operations and their usage.
- Inspect the oven to make sure that there is no slip/ trip equipment present in the way.
- Use thermal gloves or tongs to remove products from the oven.
- The oven should be placed in such a location that there is no threat to the life of people in case of a fire- breakout.
- Switch off the oven when it is not in use.
